The business transformation
Powering the world with reliable, efficient energy, that is the core mission of our client. With a legacy spanning over a century, the petrochemical company has evolved from its origins as a small oil refiner to a global energy leader, operating across a vast network of production, refining, and marketing facilities. As the demand for energy continues to rise, this client is committed to optimizing its operations and exploring innovative solutions to meet the challenges of a changing energy landscape.
To enhance efficiency and safety, the company continued their journey of automation with Columbia/Okura supporting, utilizing technologies that can elevate their consumer focused oil production capabilities while ensuring the highest standards for their customers.
Production Delays and operational costs
This petrochemical customer faced production bottlenecks at their manufacturing facility due to an aging palletizer operating at suboptimal speeds. The underperforming equipment hindered overall line efficiency and throughput, impacting operational costs and time-to-market. The company sought a high-speed palletizing solution to enhance productivity and streamline their packaging process.
High-Speed Palletizing System OptimizeD THE Petrochemical Operations
How they did it
SELECTING THE RIGHT PARTNER FOR INTEGRATION
The customer sought a palletizing solution that would seamlessly integrate into their existing operations while enhancing productivity. Columbia/Okura’s offering proved to be the ideal match. The end-of-line system’s compatibility with the customer’s current layout, including the ability to replace an existing unit, ensured a smooth and efficient installation process.
Beyond seamless integration, the solution’s user-friendly software and robust construction were pivotal factors in the customer’s decision. The equipment’s ability to withstand the demanding conditions of the facility, coupled with its speed, precision, and safety features, aligned perfectly with the customer’s operational goals.
Safety and speed in optimized footprint
Columbia/Okura’s advanced palletizing technology addressed the customer’s critical challenges of speed and reliability. By replacing the outdated equipment with a cutting-edge solution, the company significantly improved production efficiency and reduced downtime caused by equipment failures.
Automation challenges solved
- Replacing outdated equipment with newer technology, the company increased production efficiency and reduced costly downtime.
- The compatibility of the new palletizing system with the existing layout ensured a smooth and efficient integration process, minimizing disruptions to operations.
- The new system’s robust construction, designed to withstand the harsh and demanding conditions of the petrochemical facility, minimizes maintenance requirements while extending the equipment service life.
Key value drivers
- Seamless Integration because of the compatibility with existing equipment.
- User-friendly and efficient with intuitive software.
- Durable and reliable construction that can withstand harsh environments.
- Speed and throughput were improved, palletizing 70 cases per minute with a multi-pick end effector