REPLACING YOUR ROBOT

When it’s time to replace the robotic component of your palletizing system, turn to Columbia/Okura for an experienced, worry-free upgrade. Once installed, your new robot will seamlessly re-integrate and pick up where your old model left off.

The Robot Replacement Program supports our customers’ transitions from older equipment to newer models so your palletizing system can continue to be supported by our technicians and OEM parts.

Upgrading a robot will also ensure users have updated user-friendly software with the latest programming abilities.

A robot replacement includes the following:

  • Newest generation robot upgrade.
  • New control cabinet that houses robot motion controls (includes servos, amplifiers, CPU, PLC, etc.) and conveyor controls (VFDs, motor starters, PLC, etc.).
  • Safety components are brought to CAT 3 standards.

Every piece of existing equipment that is not replaced or upgraded can be reused and integrated with your newly upgraded equipment.

 

Specifications

Are you ready to UPDATE your Robot?

Contact us to understand how we can help.

WHY REPLACE YOUR ROBOT?

While Columbia/Okura robots that were installed over 15 years ago are still palletizing and running well, our latest robotic palletizing robots offer valuable upgrades.

The typical life cycle for robotic palletizers is around 15 years. Due to the speed at which technology changes, if you have a generation 3 robot (or older), models A730, A700I, A1500, or A1600, it is most likely time to replace your robot.

If your robot is running satisfactorily most of the time, you might think there’s no business case to be made for replacement. We urge you to think again. A robot replacement can extend the lifespan of your end-of-line system, improve performance, and more.

DSC09739
Consider a robot replacement to:
  • Ensure access to spare parts
    Parts for older generations are becoming harder to get, leading to longer downtime while parts are sourced.
  • Increase throughput
    If you’ve recently made upgrades upstream, upgrading to a faster model can improve performance up and down the line.
  • Meet new product handling requirements
    You’ll need a heavier capacity robot to handle new, heavy products. If you’re adding a line to handle two products, upgrade the old robot to match the capability and performance of the new one.
  • Improve performance and reduce downtime
    New robot models allow for uninterrupted remote support, software updates, and programming improvements. Is your robot not handling product as well as it used to? Improve reliability with an upgraded model.
DSC09705 2

HOW OUR ROBOT REPLACEMENT PROGRAM WORKS

A robot replacement entails the following steps:

  1. Site evaluation
    During a pre-sale visit to your site, our team will evaluate the existing system.
  2. In-house engineering and design
    Our engineering team will design the system to ensure you get the functionality to meet your needs.
  3. In-facility testing
    We’ll set up your new arm and install new pattern programs.
  4. Optimization
    Using your metrics, we’ll optimize the speed of the system, train your operators, and ensure user-friendly, remote support, and remote connectivity (external and internal).
Columbia Okura

Decision Time: Palletizing System Modification, Robot Replacement, or New Equipment

Is your robotic palletizing system keeping up with your business? Growing production, new products, and aging equipment can all necessitate a change. Do you modify your existing system, replace the robot, or invest in a brand new setup?

Our blog post breaks down the pros and cons of each option, helping you make the best decision for your needs. Read more to explore your choices and optimize your palletizing process!

Read More

Find answers to common questions about replacing your palletizer’s robot.

What existing equipment can be reused?

Every piece of existing equipment that is not replaced or upgraded can be reused. From conveyors to label applicators and barcode readers, our installation team will ensure all existing peripheral equipment is functioning as it was before the robot replacement.

How will this upgrade impact our current operations?

We strive to minimize disruptions during the upgrade process by working with your team to find an ideal time for the current robot to be replaced. Whether it is on a weekend, holiday, or production down-season, our team will work with you to schedule an optimal time.

How long will the upgrade process take?

The duration of the installation depends on the complexity of the upgrade. Typical installations can range from a few days to a few weeks. Our service team will work closely with your facility personnel to arrange and schedule the appropriate time for the installation.

Are their credits available for robot replacements?

If you wish to trade-in your existing robot and control cabinet, we offer credit toward your robot replacement. During the installation, our installation tech will get the robot and cabinet ready to ship back with no interruption to your operations or the new robot’s installation.

Let Us Build A System That Fits Your Needs

Send us your product, and we’ll prove we can stack it.